Products & Solutions

Resource Efficiency

All in the green zone

The use of high-growth silica in combination with silanes means that tires can be produced with a much lower rolling resistance, which can reduce fuel consumption.

Into the green category with the silica-silane system

"We hold the key to the future promotion of as many tires as possible into the green category for wet grip performance and gas consumption,” says Hans-Detlef Luginsland, head of the Tire & Rubber market segment of Evonik Industries. Evonik is the only supplier worldwide to offer the tire industry the silica-organosilane reinforcing system, which crucially determines tire tread performance. "Without this component, rolling resistance cannot be reduced,” says Luginsland. And everything depends on that: Reduced rolling resistance reduces fuel requirements and thus also emissions of carbon dioxide and other climate changing gases generated during fuel combustion. It is also important to adjust the formulation of the rubber compound so that abrasion is as low as possible without affecting dry and wet grip. In the rubber compound, the rubber and silica components are linked together. Because of their different chemical character, no direct link is possible. This is where bifunctional organic silicon compounds, organosilanes for short, come into the picture: They serve as coupling agents, binding the two substances. For continuous improvement of the silica-silane system, Evonik‘s chemists, physicists, and engineers are working on refining the silica particles and finetuning the chemistry of the silanes for improved adhesion promotion.

Getting truck tires rolling 

The silica-silane technology is now standard throughout Europe, at least in passenger cars, for optimizing tire treads for rolling resistance. "And it‘s state of the art outside Germany as well,” as Luginsland says, because tires imported into Europe must also carry a label. Evonik‘s scientists are also working intensively on making the silica-silane system usable specifically for truck tires; this would significantly reduce fuel costs also for truck tires.

Investments and collaborations for innovation 

To be able to offer consumers tires with A and B labels, tire manufacturers must invest in materials development and innovative products, and rely for this on intensive collaboration with suppliers of raw materials and subsuppliers, including Evonik. If countries like China and Korea want to sell tires to Europe in the future, they will need to systematically come to grips with silica-silane technology and the corresponding materials. Evonik is excellently prepared for this development. The company plans to invest further and expand the worldwide production network. Existing development collaboration and product innovations will be intensified and pick up speed.